Yamaha Motor India Private Fazer manuals

Owner’s manuals and user’s guides for Motorcycles Yamaha Motor India Private Fazer.
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Yamaha motor india private Fazer Service Manual (213 pages)

Brand: Yamaha-motor-india-private | Category: Motorcycles | Size: 8.72 MB |

English

French

Italian

Table of contents

FOREWORD

3

ENGINE ASSEMBLY

4

HOW TO USE THIS MANUAL

4

CHAPTER 1

7

GENERAL INFORMATION

7

MOTORCYCLE IDENTIFICATION

8

IMPORTANT INFORMATION

10

YAMAHA SPECIAL SERVICE TOOLS

11

SPECIAL SERVICE TOOLS

13

SERVICE INSTRUMENTS

14

CHAPTER 2

16

SPECIFICATIONS

16

GENERAL SPECIFICATIONS

17

MAINTENANCE SPECIFICATIONS

20

* Lines indicate straightedge

21

Tightening sequence

25

TIGHTENING TORQUE (ENGINE)

25

TIGHTENING TORQUE (CHASSIS)

28

GENERAL TORQUE SPECIFICATION

31

ENGINE LUBRICATION ROUTE

34

ENGINE BEARINGS

36

CABLE ROUTING

37

CHAPTER 3

41

INTRODUCTION/

42

S. NO. ITEM OPERATION

43

SERVICES

43

REMOVAL FUEL TANK

45

REMOVAL SEAT

45

VALVE CLEARANCE CHECKING AND

47

ADJUSTMENT

47

IDLING CO. MEASUREMENT AND

49

THROTTLE CABLE ADJUSTMENT

50

THROTTLE CABLE ADJUSTMENT/

51

SPARK PLUG INSPECTION

51

SPARK PLUG INSPECTION/

52

ENGINE OIL LEVEL INSPECTION/

55

ENGINE OIL REPLACEMENT

55

ENGINE OIL REPLACEMENT/

56

EXHAUST SYSTEM INSPECTION

56

AIR FILTER CLEANING

57

CLUTCH CABLE ADJUSTMENT

58

FRONT BRAKE ADJUSTMENT/

59

REAR BRAKE ADJUSTMENT

59

REAR BRAKE ADJUSTMENT/

60

BRAKE SHOE INSPECTION

60

DRIVE CHAIN SLACK ADJUSTMENT

61

STEERING HEAD INSPECTION

63

STEERING HEAD INSPECTION

64

FRONT FORK INSPECTION

65

TYRE INSPECTION

67

WHEEL INSPECTION

68

SPOKES INSPECTION AND

68

TIGHTENING

68

BATTERY INSPECTION

69

BATTERY INSTALLATION

70

FUSE INSPECTION

71

HEADLIGHT BEAM ADJUSTMENT/

72

HEADLIGHT BULB REPLACEMENT

72

CHAPTER 4

73

ENGINE OVERHAUL

73

ENGINE REMOVAL

75

ENGINE DISASSEMBLY

78

ENGINE DISASSEMBLY:

86

TRANSMISSION AND SHIFTER

86

INSPECTION AND REPAIR

89

INSPECTION AND REPAIR:

89

VALVE SEATS

90

INSPECTION AND REPAIRS

91

INSPECTION AND REPAIR :

92

VALVE SPRINGS AND VALVES

92

ENGINE INSPECTION AND REPAIR

100

VALVES AND VALVE SPRINGS

107

INSTALLATION

107

CAUTION:

108

CRANKSHAFT

109

TRANSMISSION

111

SHIFT FORK INSTALLATION

113

TRANSMISSION, SHIFT CAM AND

113

CRANKCASE

114

CRANKCASE LH

115

CDI MAGNETO

116

SPROCKET DRIVE

117

C.D.I. MAGNETO INSTALLATION

117

SHIFT SHAFT AND KICK STARTER

118

SEGMENT AND SHIFT SHAFT

119

KICK STARTER INSTALLATION

120

OIL PUMP INSTALLATION

122

CLUTCH INSTALLATION

123

ALIGNED NON ALIGNED

124

CYLINDER AND PISTON

126

CYLINDER HEAD

127

CAM SPROCKET AND TIMING CHAIN

128

Cylinder head Installation

130

ENGINE MOUNTING

134

CHAPTER 5

137

CARBURETION

137

CARBURETOR

138

BS (BUTTERFLY SLIDE) - TYPE

138

DISASSEMBLY

140

DISASSEMBLY/INSPECTION

141

INSPECTION

141

ASSEMBLY

143

CARBURETOR TUNING

145

CHAPTER 6

150

FRONT WHEEL AND FRONT BRAKES

150

REAR WHEEL

160

REAR WHEEL AND REAR BRAKE

160

REAR WHEEL AND REAR BRAKE

161

DRIVE CHAIN AND SPROCKETS

165

FRONT FORK

170

STEERING HEAD AND HANDLEBAR

177

CHAPTER 7

185

ELECTRICAL

185

CIRCUIT DIAGRAM

186

ELECTRICAL COMPONENTS

187

CHECKING OF CONNECTIONS

188

CHECKING OF CONNECTIONS

188

TROUBLE SHOOTING

189

PROCEDURE

189

PROCEDURE STEPS

190

CHARGING SYSTEM

194

LIGHTING SYSTEM

195

SIGNAL SYSTEM

199

CHAPTER 8

206

COMPRESSION SYSTEM

207

FUEL SYSTEM

207

POOR IDLE SPEED PERFORMANCE

208

POOR IDLE SPEED PERFORMANCE

208

POOR SPEED PERFORMANCE

209

POOR SPEED PERFORMANCE

209

CLUTCH SLIPPING/DRAGGING

209

HARD SHIFTING

210

SHIFT PEDAL DOES NOT MOVE

210

JUMPING -OUT OF GEAR

210

FRONT / REAR BRAKE

210

OIL LEAKAGE

211

MALFUNCTION

211

PRINTED IN INDIA

213

5YY (FAZER)

213

1Y16(WM-01)-204-10-04-E

213

Yamaha motor india private Fazer User Manual (22 pages)

Brand: Yamaha-motor-india-private | Category: Motorcycles | Size: 0.81 MB |

English

Table of contents

Yamaha Motor India Private devices

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